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Pilot production
General information
State Enterprise “Experimental production Institute of Macromolecular Chemistry NAS of Ukraine” (hereinafter – Pilot production) is the research base of the Institute of Macromolecular Chemistry (IMC), National Academy of Sciences of Ukraine.
Pilot production is a legal entity and independent production-economic entity subordinate IMC and NAS of Ukraine.
The establishment of pilot production was approved by the Presidium of the Academy of Sciences on November 5 1970.
In 1971 Pilot production was organized as an independent self-supporting enterprise. Its creation allowed the Institute to expand contacts with the industry.
Currently, over 80% of production produces Experimental Engineering Institute.
Structure:
- Shop synthesis of polymeric and olygomer materials;
- Laboratory quality control;
- Electromechanical area;
- Plant management.
| Main directions production activities: |
|
| Director | Ulanovych Oksana |
| Staff: | 25 people. |
| Foundation: | 1971 |
| Achievement: |
The main achievements of the Pilot production
| Polyurethane adhesives TU 88 193.040-98 |
Thanks to bonding under water and in the environment of oil adhesives such as “Octopus” and “joints” were used in petroleum, shipbuilding, fishing, coal mining, construction and agricultural reclamation. | |
| Glue “Octopus-4U” TU 88 193.040-98 |
Designed for emergency and planned preventive repair of ship structures, decks, tanks refinery complex, underground and underwater oil pipelines. Construction materials, waterproof, cold-approval. It is a mixture adhesive bases, modified additives, initiator and curing accelerator. The main consumers of glue industry are shipbuilding, repair and manufacture of submarine groundwater naftohazoproduktoprovodiv. | |
| Glue “Octopus B-12” TU 88 193.062-84 the USSR with amended. № 1,2,3 |
Designed for repair and waterproofing of storage and transportation of oil and gas. Polyurethane structural adhesives approval of cold, 3 packing. Clay water, oil, petrol-resistant, does not cause corrosion of metals has increased to naftostiykistyu drawn against commodity waters. Operating temperature range from (-) 40 to (+) 100 °. | |
| Glue “STIK-8r polyurethane TU 88 Ukraine 193.065-88 |
Suitable for bonding between a rubber sealing and fastening them to the grooves hatch covers on ships of unlimited navigation area. Use glue exclude vulcanizer and rubber molds at pasting zaschilnyuvachiv increases corrosion protection closures grooves. It does not cause corrosion of metals. Bonding is carried out at temperatures from 0 to 60 ° C. Relative humidity at pasting is not lower than 60%. Operating temperature range of adhesive joints (-) 40 to (+) 100 °. Adhesive bond vibration and shockproof, water, benzo-, oil, and hrybo- tropikostiyko. | |
| Glue “crossroads 3-8” TU 88 Ukraine 193.042-88 with amended. 1,2,3,4 |
Suitable for bonding and sealing components made of glass, aluminum, ceramics, plastics, concrete, rubber in the repair of ship structures (wooden decks, walls, pipelines). Polyurethane glue cool approval odnopakuvalnyy. It does not cause corrosion of metals can be used both indoors and outdoors in temperatures from (-) 30 to (+) 60oS. Operating temperature range of adhesive joints (-) 40 to (+) 80oS. | |
| Adhesive sealant “Stыk-Groove” TU 24.6-05417686-001: 2007 |
Adhesive used for bonding and sealing wood decks decked ships; repair rubber insulation power cable; as a sealing material for sealing flange joints of ball valves gas mains and other works related to sealing and gluing, with the exception of surfaces in contact with drinking water and food. Clay glues and seals of various materials: metals, rubber, wood, particle board, boards, glass, fiberglass, Carbon plastic, polyurethane, ceramics, plastics (except polyethylene), concrete, polymer construction materials with different coefficients of thermal expansion and other materials. The main consumers of glue is ship repair and shipbuilding industries, performers repair of cable insulation, sealing flanges ball valves and other works related to sealing and gluing. Two-component glue: the base and hardener. Clay can be used both indoors and outdoors and does not cause corrosion. Clay is a cold curing adhesive. | |
| Glue “crossroads-QAM” TU 88 193.063-90 the USSR |
Designed to produce kleyezvarnyh connections using contact-spot welding through a layer of glue in the automotive industry. In the hardened state adhesive elastic withstand temperature changes from (-) 60 to (+) 120oS, has high corrosion resistance. Dvoupakovochnyy glue. | |
| Clay constant stickiness (HRC-2) TU 88 the USSR 95.017-90 with amended. number 1 |
Designed for use on paper, cardboard, for applications of tissue products. Odnopakuvalnyy glue. | |
| Hardeners: | ||
| Hardeners AT-1 TU Ukraine 193.091-90 with amended. number 1 |
Designed for approval polyurethane varnishes, paints, enamels. Produced two grades A and B. | |
| A Brand | Designed to replace hardener – dyэtylenhlykoluretan (AIS) used for approval insulating varnish UR-231 and UPC-2312. In comparison with AIS is more resistant to moisture. In order to reduce the time approval varnish 4-5 times. Coatings obtained from AT-1 hardener, the properties are not inferior coverage based varnish AIS | |
| B Brand | Designed to reduce the temperature of drying enamel brands ML, MCH, speakers from 100-130oS to 60-80oS for 30-45 minutes. or 20 ± 2oS for 3 hours (to the extent of approval 3). The maximum hardness of the coating is achieved in this case within 72 hours. | |
| Antifriction materials: | ||
| Ingredients for Mechanical chemical processing cartridges cylinder engines internal Maho-combustion 2 TU 88 Ukraine 95.037-93 |
Designed to create a coating on the surface of the cylinder liners of internal combustion automobile, tractor and agricultural machinery. It is used in fully automated, processing of waste shells at (20 ± 5) ° C. It is a stabilized alkaline solution of salt. | |
Future developments:
(production technology prototypes mastered in pilot production)
| Composition-TYPE VMP | Designed for restoration of worn metal surfaces. It is a two component paste (base, hardener) from dark gray to gray-brown. Base – modified epoxy filled. Hardener – amine hardener filled type. |
| STIK-K | Termokriohennostiykyy adhesive has a range of (-) to 2530 ° C (+) 2000 oC. Bonding and repair work-insulating thermal barrier coatings. |
| Clay STIK-6 | It has high adhesion strength and speed approval. Used for patching cracks combustion engines, elimination of consequences hidrokavitatsiynoho wear water shell engines. |
| Concentrate coolant | Concentrate lubricating fluids for magnetic-abrasive treatment of metals. |
| Clay kauchukovыy KN-3 | Designed for gluing PVC tiles, linoleum, tiles, wooden products to concrete, stone and wood surfaces, levied cement, plaster and wood-fiber plates. |
Contact Information
| WWW: | http://www.macromol.kiev.ua |
| E-mail: | DV_IXVS@ukr.net |
| Телефон: | +38 (044)292-72-10, 296-88-97, 559-63-11. |
| Факс: | +38 (044) 292-60-47 |